Optimising manure management

Examples listed in this key area range from current research through to dairy farming initiatives.


Scientific approach for efficient cattle waste management - India

Source : Maharashtra Animal & Fishery Sciences University, Nagpur 6, INDIA
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A study was conducted by the scientists from the Maharashtra Animal & Fishery Sciences University, Nagpur, India. The study shows that on-farm cattle waste management with the use of constructed soil pits with partial ventilation according to the NADEP Technology and production of biogas from waste will help to control methane load in the atmosphere in India.

If funding for construction of such waste pits and community biogas production units is available at each village of six hundred twenty four district of India, there will not only be reduction in methane emissions but India may become self-sufficient in energy resources.

This will also contribute to enhance the fertility and water holding capacity of soil which promotes agricultural economy and reduction in use of chemical fertilizers.

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Green Mountain Dairy – Vermont, USA

Source : Innovation Center For US Dairy
Green Mountain Dairy - Vermont

“We saw this as an economic and environmental management tool. It's helped to diversify our farm.” - Bill Rowell

Converting manure into:

  • Biogas: Creating electricity to power 300-350 area homes
  • Bedding
  • Fertilizer

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Dairy effluent treatment system INTA Rafaela - Argentina

Source : INTA
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The effluent treatment system INTA Rafaela was developed considering two sustainability management principles: to implement practices to reduce effluent generation, and to define a treatment system and final destination of effluents, taking into account legal and environmental aspects.

The steps are:

  • Water from the cooled plate is stored in a tank and is used as drinking water and for cleaning floors.
  • Effluents are collected in a chamber and pumped to a screen where it retains a large fraction of the solids. The resulting liquid fraction flows by gravity to a triple treatment lagoons. After the effluent passes through a filter of stones, and stored for use in washing the floors of poultry (50% recovered from the effluent generated).
  • The solids recovered (130kg manure per 100 milk cows) on the screen are stored in the beach area and then distributed in the field.

For more information see the file below.

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Effluent management and farm habitat - David Lee, Bungaree, Victoria, Australia

Source : DemoDAIRY

Planting trees along creeks and spreading effluent on paddocks.
Refer to the following video:

video

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Managing farm effluent and enhancing the farm environment - Peter and Bonnie Taylor, Heathmere, Victoria, Australia

Source : DemoDAIRY

Peter and Bonnie have undertaken extensive work on their farm's effluent system.

  • A second effluent pond has been dug to supply a main pipeline and hydrants established across 120 acres to enable spreading out on the fields.
  • Drainways and small creeks have been fenced off and up to six hundred trees are planted per annum to provide shelter for the cows and they also give character to the farm.
  • The habitat along three kilometres of waterwasy has been re-vegetated with the assistance of a government authority.

Looking after their farm's environment has favourable long-term impacts on soil quality, health of waterways and the whole eco-system. Specifically maintaining soil structure means better quality grass for grazing and happier and healthier cows.

Refer to the following video:

video

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British dairy farmer-funded research and development on mitigation and adaptation to climate change – Great Britain

Source : DairyCo
GB dairy farmer funded Research and Development – United Kingdom

Near infrared spectroscopy (NIRS) test for farm yard manure:

  • Joint Industry and Government collaboration
  • This project aimed to develop rapid, reliable and accurate procedures for the analysis and characterisation of farm manures and other organic materials. The techniques developed will make a significant contribution towards the improved and sustainable recycling of organic residues in farming with reduced environmental emissions. It will aid decision-making on utilisation to maximise nutrient availability and uptake by crops and minimise the chances of both gaseous emissions and leaching.
  • Project completed: March 2011

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Farmyard manure and slurry use on clover swards – United Kingdom

Source : DairyCo
Farmyard manure and slurry use on clover swards – United Kingdom

This DairyCo funded review considered all available research information and developed clear guidance on the management of slurry and farm yard manures on pastures containing optimal levels of clover. This review details how dairy farmers can maximise fertiliser potential, plant performance and reduce environmental impact. The findings will be incorporated into current DairyCo literature.

  • Project completed: Winter 2010

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Avoiding water pollution through efficent manure management in East Java

Source : Nestlé
Avoiding water pollution through efficent manure management in East Java

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Kutuzov Irakli Farm “Prostor”(the Riazan region, Russia)

Source : DairyNews
Kutuzov Irakli Farm “Prostor”(the Riazan region, Russia)

The engineers of the farm developed and implemented the complete cycle of manure processing for the farm “Proctor” designed for the 1200 milk cows’ herd.

At the farm, the technology of manure separating on solid and liquid fractions is used. When separated manure is applied as fertilizer on the fields, the nutritive loses (NPK) are minimal, silage are not contaminated, there is not crust on the fields’ surface.

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Mikhail Molchanov, Farm “Dmitrova Gora”(The Tver region, Russia)

Source : DairyNews
Mikhail Molchanov, Farm “Dmitrova Gora”(The Tver region, Russia)

The engineers of the farm developed and implemented the complete cycle of manure processing for the livestock farm “Dmitrova Gora” designed for the 1600 milk cows’ herd.

Application of the technological method of bedding production from the solid manure fraction enables to economize on provision, warehousing, storage of traditional bedding materials and to solve the main ecological problem on a farm - manure utilization.

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Gladilin Vladimir Farm “Agrosouse” Mordovia, Russia

Source : DairyNews
Gladilin Vladimir Farm “Agrosouse” Mordovia, Russia

The engineers of the farm developed and implemented the complete cycle of manure processing for the livestock farm “Agrosouse” designed for the 1400 milk cows’ herd.

The technology of manure separating on solid and liquid fractions is applied at the mega farm.

Divided fractions are used as organic fertilizer, as a result contamination of agricultural lands and waste water is completely eliminated.

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Optimising manure management - Colombia

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Vrieze Farms - Wisconsin - USA

Source : Innovation Center For US Dairy
Vrieze Farms - Wisconsin

“It is our mission to produce one of nature’s greatest products, milk, in a safe and environmentally friendly way. We will do this in a cost-effective manner that will ensure our long-term success in the dairy industry.” - John Vrieze

Managing waste through:

  • NuWay™ system, which breaks down cow manure into re-usable elements.

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Foster Brothers Farm - Vermont - USA

Source : Innovation Center For US Dairy
Foster Brothers Farm - Vermont

“We’ve been practicing integration, trying to close the loop on our farm becoming as efficient as possible in the way we do things and use fuel… we’re just beginning to focus and discover what we can do.” - Bob Foster

Practicing sustainability through:

  • Aerobic digester
  • Composting

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Rod and Libby Swan- Western Victoria - Australia

Source : DairyingForTomorrow
Rod and Libby Swan

“The paddock is now productive and we’re conserving resources by recycling much of our water,” (Libby Swan)

Achieving better manure management and water savings through:

  • Installation of new effluent ponds
  • Processing and filtering water to be used for irrigation

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Borba Dairy - California - USA

Source : Innovation Center For US Dairy
Borba Dairy - California

“We’re a lot more environmentally aware these days. We have a lot more knowledge, more tools, and we’re using them.” - George Borba, Jr.

New technologies including:

  • Plastic covers to limit silage emissions
  • Vacuuming and recycling manure from barns to fertilize crops
  • Water re-use for crop irrigation

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Instalación de Digestor anaeróbico para el tratamiento de los residuos y producción de energía en tambo existente en Estación Experimental Agropecuaria de Rafaela - Argentina

Source : Ing. P.A Verónica Charlón, INTA
Instalación de Digestor anaeróbico para el tratamiento de los residuos y producción de energía en tambo existente en Estación Experimental Agropecuaria de Rafaela - Argentina 1

Resumen Ejecutivo

El objetivo de este proyecto es implementar un digestor anaeróbico para el tratamiento de las corrientes de desechos provenientes del tambo existente en la Estación Experimental Agropecuaria (EEA) que el INTA posee en Rafaela, de forma que optimizar el tratamiento existente, obtener una fuente renovable de energía y pueda servir como experiencia piloto para otros establecimientos de la región. Actualmente, en la EEA de Rafaela existen 250 vacas lecheras que son ordeñadas en el tambo dos veces por día. Se recolectan diariamente 625 kg de estiércol. El mismo, en conjunto con otras corrientes de desecho del tambo, se envía mediante una corriente líquida hacia el tratamiento de efluentes. Se propone a través del presente proyecto la construcción de dos digestores de 23 m3 cada uno para el tratamiento de residuos y efluentes generados. Se estima la producción de 4.85 kg de CH4/d (12.3 m3 de biogás/d), el cual será utilizado para calefaccionar las instalaciones del establecimiento, sustituyendo parte del combustible fósil utilizado actualmente. Se procura un ahorro de 2.000 kg de Gas Licuado de Petróleo (GLP) al año Considerando que la producción de leche de las provincias de Santa Fe, Córdoba y Buenos Aires es cercana al 80% sobre el total de producción del país, el impacto potencial del proyecto sobre el las explotaciones lecheras tendrá una proyección importante para la implementación de este tipo de sistemas en un futuro cercano.

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Las cooperativas lácteas de Argentina están comprometidas con una producción ambientalmente sostenible

Source : Alejandro Galetto
Las cooperativas lácteas de Argentina están comprometidas con una producción ambientalmente sostenible  1
  • La tecnología utilizada para la producción de pasturas, y también gran parte de los silajes, requiere de una proporción baja de insumos variables (fertilizantes, etc.) y en los últimos años, con la difusión de la siembra directa, se ha minimizado el laboreo de los suelos, mejorando al mismo tiempo sus propiedades físicas (penetración y retención de agua, principalmente).
  •  El pastoreo directo en gran parte de las fincas durante prácticamente todo el año garantiza además que las cuestiones de bienestar animal no entren en conflicto con el modelo productivo lechero que se practica en Argentina.

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Effluent management - Chile

Source : Roger Wrigley - University of Melbourne
Effluent management - Chile
  • The geography of Chile dictates that the types of dairy production are dictated by latitude and elevation.
  • There are concerns with inappropriate effluent management and associated pollution of watercourses which are used for domestic and industrial water supply and are fed from the Andes.
  • Better management of water, solids and energy is essential given the nature of Chilean water catchments.
  • The following show sections of a dairy effluent manual prepared by Soprole and the Chilean Development Agency. This manual was prepared for Chile based on Australian waste management practices.

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Emissions reductions – on farm: Less emissions per kilogram of milk solids

Source : Fonterra
Less emissions per kilogram of milk solids img
  • 98.7 per cent of Fonterra dairy farmers are guided by a nutrient budget – enabling better use of fertilizer and less nitrate / nitrous oxide loss to water / air
  • 1 per cent per annum improvement since 1990 in kg of CO2 equivalent per kg milk solids produced because of better cows, better fodder and better farming

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Emissions reductions - Greece

Archived Source : IDF National Committee of Greece

  • Optimising animal feeding: remarkable progress has been done over the last 30 years in animal’ s feed composition, quality feedstuffs, balanced ration, etc.
  • Optimising use of fertilisers: very high progress has been achieved
  • Optimising manure management: mainly progress has been done in manure processing of other animals (pigs, poultry)

Impact of Dairy Reform on Emissions - Israel

Archived Source : Israel Dairy Board

In 1999, a reform package was initiated in the dairy sector, which continued until 2007. The main aims of the reform were:

  • Encouraging dairy producers to become larger, more competitive and more efficient
  • Preventing pollution from dairy farms and protecting the country's water sources by upgrading cowsheds and establishing environmental infrastructure
  • Within the framework of the reform, strict criteria were formulated for the environment-friendly operation of dairy farms, largely based on guidelines developed by the Ministry of Environmental Protection.
  • The guidelines relate to the:
  • Establishment of proper treatment and disposal facilities including requirements for roofing
  • Cement flooring
  • Drainage systems to prevent release of manure and leachate into the environment
  • Manure collection and containment facilities
  • Separation of solids from the waste stream, and sewage treatment at different levels

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Manure handling solutions

Archived Source : DeLaval

DeLaval offers a number of manure handling solutions such as robust gutter cleaners, presses, pumps and scrapers.

Efficient manure handling and frequent cleaning with automated scrapers improve the barn’s interior climate by reducing the production of ammonia, methane and nitrous gases.