Source : Darigold

Caseless Technology

• Darigold’s first early success in Plant Operations occurred in 2008 with the introduction of Caseless Jug technology. At the time, Darigold needed to expand filling capacity and had begun implementing LEAN processes throughout the supply chain. We recognized that our conventional supply chain process contained 23 touch points contributing to high distribution and handling costs. Installing an additional traditional filling line would have just perpetuated those inefficiencies. We then licensed and implemented a new and unique technology that not only improves product quality but also makes it possible to dramatically improve our operational and distribution efficiencies.

• In an early adapter move, Darigold embraced this technology and eliminated inefficient back-hauls of empty plastic milk cases, while removing numerous processes within the supply chain. Even before incorporating sustainable practices into our corporate strategy, Darigold reduced its overall carbon footprint by reducing fuel consumption and packaging waste. Best of all, we delivered a new value-added product to our customers as many retailers realized -labor savings as the need to handle plastic milk crates was eliminated.